I get asked a lot; What makes some HDMI cables more expensive than others? The answer to that question is that it is all about the quality of the materials used and the skill that is used to construct the cable. There is probably no better way to explain what makes the difference between a good HDMI cable and a poor HDMI cable than to deconstruct one of the HDMI Systems HDMI cables.
This is one of HDMI Systems Premium Cables that has had the connector removed and I have paired back the insulation to show you what is beneath.
What’s in an HDMI Cable?
In a standard HDMI cable there are 19 different conductors. These are made up of 4 sets of twisted pairs with a drain wire. Twelve wires in total. You can see these in the photograph as the gold wrapped conductors. There are another seven conductors that surround the twisted pairs, making 19 conductors in total.
Construction of an HDMI Cable.
If you look at the photograph moving from the outside in we have:
Outer Jacket Insulation
This is the grey outer jacket in the photo. HDMI Systems uses a secret formula of PVC that has superior insulation qualities and wears remarkably well, while at the same time being flexible. Inferior cables use standard PVC that gets brittle over time and is not as resilient.
Inner Braiding
The function of the braiding is to protect the cable from external electromagnetic fields. In quality cables this braiding is made of tinned copper wire that completely encases the conductor bundles for the entire length of the cable. In inferior cables this braiding will not cover the conductor bundle completely.
Aluminium Mylar Shielding
You can see the aluminium mylar in the photo as the blue tin foil type material. This is spirally wrapped around the conductor bundle. Premium cables have a 100% coverage with a 25% overlap. The purpose of this shielding is to stop any electromagnetic fields that are produced by the cable from escaping and interfering with other electronic equipment. Sometime inferior cable makers will put a ferrite on either end of the cable. This looks a bit like a snake that has swallowed a mouse. These ferrites absorb some of the radiated electromagnetic fields. This is a tell tale sign that the cable might not be of premium quality and the maker has taken some short cuts.
Conductor Insulation
Each conductor is covered in insulation. The key thing about this is that the insulation has a common density and that the foam that is used has a consistent bubble size. First grade polyethylene is the prefered material for the insulation. Inferior cables will use second grade P.E.
Shielding Twisted Pairs
You can see the twisted pairs in this photograph as the gold colored conductors. There is actually two layers of shielding on each of these. The gold is aluminium mylar and there is a further transparent mylar layer. Both layers have a 100% coverage with a 25% overlap. This shielding reduces cross talk between the main twisted pairs. These are the conductors that carry all of the critical data. Inferior cables will not have 100% coverage or will use inferior materials which will result in increased cross talk between the four main cables.
Twisted Pair Material
HDMI Systems uses 99.9995% pure oxygen free tinned copper . The fewer strands in these conductors the better. HDMI Systems uses a seven strand conductor that gives the right balance between electrical performance and physical flexibility. Inferior cables will use less pure copper, will not tin the outer surface and can use conductors that consist of up to 2,000 separate strands.
Once all of this is complete the conductors, shielding, braiding and insulation needs to be bought together to form a length of cable. It is critical in an HDMI cable that the distance between the conductors does not vary over the length of the cable. Inferior cables will have a big variance in distance over the length, this will affect the performance of the cable and result in signal drop outs and sparkles on your screen.
So you can see that a well made HDMI cable is a precision piece of equipment. We have not yet even touched on the skill that is needed to connect the cable to an HDMI connector.
I hope that I have shed some light on what makes a quality HDMI cable.
Sam Blacket